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Polymer Composite Gel Biocarriers Sustainable Solution for Bioremediation Challenges

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Polymer Composite Gel Biocarriers Sustainable Solution for Bioremediation Challenges

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Brand Name :DUBHE
Model Number :PCG
Certification :ISO
Place of Origin :China
Application :Water Treatment
Shape :Cubic
Specific surface area :≥380000 M/m³
Nitrification efficiency :12~25
Dosing rate :10~30
COD oxidation efficiency :20~150
Material :Polyurethane Porous Gel
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Introduction

PCG Biofilm Carrier is a soft, high-performance biological media designed to maximize microbial growth while ensuring long-term durability. With excellent hydrophilicity, a unique wall structure, and an ultra-high surface area, PCG enhances the treatment of ammonia nitrogen (NH₃-N), total nitrogen (TN), and organic pollutants. Additionally, its soft texture prevents abrasion in water treatment equipment, making it an ideal choice for modern biofilm processes such as MBBR (Moving Bed Biofilm Reactor) and IFAS (Integrated Fixed-Film Activated Sludge).

Polymer Composite Gel Biocarriers Sustainable Solution for Bioremediation Challenges

Key Features & Benefits

1. Excellent Bubble Cutting & Oxygen Transfer Efficiency

Breaks down air bubbles efficiently, improving aeration performance.

Reduces energy consumption in aeration tanks.

No dead zones, ensuring uniform biofilm growth.

2. Soft & Durable Material – No Equipment Wear

Non-abrasive texture protects mixers, aerators, and pumps.

Long lifespan (10+ years) even in harsh wastewater conditions.

Resistant to chemical corrosion (pH 3–10).

3. High Volumetric Load & Space Efficiency

Compact design allows high filling ratios (30–70%).

Ideal for both new and retrofit wastewater plants.

Suitable for aerobic, anoxic, and anaerobic conditions.

Technical Parameters

Parameter Value
Material Polyurethane porous gel
Specific Surface Area ≥10,000 m²/m³
Porosity 98%
Dosing Rate 10–30% of tank volume
Hanging Time 3–7 days
pH Range 6–10
Temperature Range 1–50°C
Expansion Ratio 190 ± 18% (1:2.2 post-swelling)

Municipal sewage (e.g., Riyadh, Jeddah plants).

Industrial wastewater (oil refineries, textile dyeing).

Rural drainage & river remediation.

Case Example: A Saudi textile plant achieved 95% COD removal by replacing conventional carriers with PCG.


Applications of PCG Biofilm Carrier

1. Municipal Wastewater Treatment

Sewage treatment plants (STPs)

Decentralized wastewater systems (small communities, resorts)

Water reuse & recycling projects

2. Industrial Effluent Treatment

Food & beverage wastewater (high organic load)

Textile & dyeing industry (color & chemical removal)

Petrochemical & pharmaceutical plants (toxic compound degradation)

Landfill leachate treatment

Polymer Composite Gel Biocarriers Sustainable Solution for Bioremediation Challenges

FAQ

Q1: How does PCG compare to traditional plastic bio carriers?

PCG offers a larger surface area, better oxygen transfer, and faster biofilm growth due to its hydrophilic properties.

Q2: What is the expected lifespan of PCG?

Under normal conditions, PCG lasts over 10 years without significant wear.

Q3: Can PCG be used in anaerobic systems?

Yes, it is adaptable to both aerobic and anaerobic environments.

Q4: How much PCG media is needed per m³ of reactor?

The filling ratio typically ranges from 30% to 70%, depending on the system design.

Q5: Is PCG suitable for high-salinity wastewater?

Yes, it performs well in saline conditions, making it ideal for industries like seafood processing.

Conclusion

PCG Biological Media Carrier is a cutting-edge solution for modern wastewater treatment, combining Japanese-inspired design with advanced polymer technology. Its high efficiency, durability, and cost-effectiveness make it an ideal choice for projects in Saudi Arabia, the Philippines, Indonesia, Malaysia, and beyond. For sustainable and high-performance biofilm treatment, PCG leads the industry.

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Biological media carrier, wastewater treatment biofilm, MBBR media, IFAS bio carrier, high-efficiency biofilm carrier, Saudi Arabia wastewater solution, Philippines biofilter media, Indonesia water treatment, Malaysia MBBR technology, aerobic biofilm carrier, industrial effluent treatment.

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